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Check up before processing
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Wipe and clean the processor rollers |
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Check if the Rollers operate smoothly |
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Check if the developer temperature is precise or not. |
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Check if the processing delivery speed is normal or not. |
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Make sure if the developer is properly
replenished as needed |
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Make sure if the circulating pump
works normally |
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Make sure if water rinse and Arabic gum apply normally. |
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After processing 2-3 useless plates, processor can be operated normally |
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Possible factors of expediting the processor worsen
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Developer temperature is too high or the temperature control is broken. |
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Water in conduits and filters were not
completely released. |
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After rinsing a plate and putting it in water sink, water still remained on the plate and flowed backward to the processing tank. |
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If insufficient complement is in static statues, it may cause oxidation speed faster than supplied speed. |
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If insufficient complement is in dynamic statues, it may cause oxidation speed faster than supplied speed. |
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Not maintain circulating condition |
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Processor hasn’t used for a long time. |
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Replenishment pump is out of control. |
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No lids on the processing tank or original
developer bottle expedites oxidation of developer |
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Run out of replenisher without
replenishing |
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The most common problems happened during processing
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Developer temperature is out of control and cannot reduce it. |
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Blocked filter causes a bad circulating system. |
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In flush water sector, if there is sludge on rollers, it would extrude the plates and developer backflow to the sector. Thus, developer would become weaker. |
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Plate is not handed horizontally when
it loads into Processor. |
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Sludge in the 1st roller results in
scratch on plate surface and makes image remove easily |
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Processor brush and roller pressure are uneven and make image unclear. |
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Water pressure is not enough or blocked, makes gum not attach to plate well, results in image removing. |
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Weaker developer causes laser marks. |
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Roller speed is not simultaneous, which will cause uneven image on the plate surface during processing. |
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Processor parameter setting is not as same as actual measure. |
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Recommendations of baking plate
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Oven temperature: 225±5℃ |
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Oven baking time: 5~10 minutes |
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Recommendations of handling plate

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Carrying and unpacking plates should
be handled with gloves. |

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Carry plate from case vertically to
avoid bending. |

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Wear masks to avoid any breath
moisture. |
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COPYRIGHT 2011 Top High
Image Corp. |
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